Before your next trade exhibition, you must perform a pre-flight check on your acrylic samples. These simple tests on product samples can save your business budget and protect your reputation. When requesting samples, event planners must prioritize these checks for all custom acrylic signs and acrylic signage.
Your Essential Pre-Flight Checklist:
- Check Joint Strength: Ensure your custom acrylic signs and acrylic signage can withstand the trade exhibition environment. Strong signs protect your booth.
- Test Print Adhesion: Verify the printing quality on all custom signs. Flawless signs are vital for your trade show display and booth.
- Verify Material Clarity: Inspect the acrylic materials. Clear acrylic materials make your acrylic displays and acrylic event signs look professional for all events and your business. The right materials make your booth and signage stand out during the trade.
Once your sample arrives, you need to put it through its paces. These fundamental quality checks ensure the final product will perform flawlessly during your events. You can perform these practical, non-destructive tests to protect your budget and your business reputation.
The quality of the acrylic itself forms the foundation of your display's look and feel. Poor materials can make an expensive custom design look cheap. Your first step is a close visual inspection of the acrylic.
Hold the sample up to a window to view it in natural light. Then, take it into a room and view it under artificial lighting, like LEDs, that mimics an exhibition hall. You are looking for a crystal-clear appearance. Low-quality acrylic materials can have a yellow tint that cheapens the look of your signs and booth.
You should also ask your supplier what grade of acrylic they use. Different grades are designed for specific purposes, affecting clarity, durability, and cost. For example, your supplier might use:
The manufacturing process also impacts quality. Cast acrylic is generally superior to extruded acrylic for high-end custom signs. You can often tell the difference by looking at a polished edge.
Quick Tip: Cast vs. Extruded Acrylic A simple flame polish test reveals the material's quality. High-quality cast acrylic has a perfectly clear, glass-like edge after polishing. Lower-quality extruded acrylic often looks cloudy.
| Feature | High-Quality Cast Acrylic | Lower-Quality Extruded Acrylic |
|---|---|---|
| Edge Quality | Becomes crystal clear and glass-like. | Remains somewhat cloudy or hazy. |
| Optical Clarity | Superior clarity with minimal distortion. | May show slight optical distortion. |
| Surface Quality | Smoother, more uniform surface. | May show faint flow lines. |
High-quality acrylic materials allow more than 92% of light to pass through, giving your signage a brilliant and professional look that elevates your entire trade exhibition booth.
Your acrylic signage will face a lot of traffic at a trade show. From setup crews to curious attendees, your signs must withstand bumps and scrapes. Assessing durability is a non-negotiable step when requesting samples.
Start with a simple scratch test.
For reference, standard acrylic has a pencil hardness of about 2H. If you require extra durability for your signs, you can request hard-coated acrylic, which can have a hardness of 7H or more.
Next, perform a minor impact test. Gently tap a corner of the acrylic sample on the edge of a sturdy desk. This simulates an accidental bump during installation or the exhibition. The material should feel solid and absorb the tap without showing any signs of stress, cracking, or chipping. Brittle materials will fail this simple test and pose a risk to your business and booth presentation.
An acrylic sign that is the wrong size is useless. Dimensional errors are a common source of on-site event disasters, causing installation delays that you cannot afford. When you provide exact specifications, you must verify the manufacturer met them.
The most important check is thickness. Use a pair of digital calipers to measure the acrylic. Compare this measurement to the technical specifications you approved.
Be aware that acrylic sheets have an acceptable thickness tolerance. This means the actual thickness can vary slightly from the nominal value. Cast acrylic, while offering better optical quality, has a wider tolerance than extruded acrylic.
Here is how those tolerances play out for common thicknesses:
| Thickness (mm) | Tolerance (mm) |
|---|---|
| 3.0 | 2.3 - 3.7 |
| 6.0 | 5.0 - 7.0 |
| 12.0 | 10.4 - 13.6 |
| 24.0 | 21.2 - 26.8 |
This chart visually shows the wider tolerance range you can expect from cast acrylic compared to the tighter consistency of extruded acrylic.
For complex or curved custom signage, calipers may not be enough. Modern tools like the Moasure ONE or LiDAR-enabled apps can help you measure irregular shapes. However, for most event planners, verifying the core thickness and overall height/width of your acrylic signage is the most critical step. Getting this right ensures a smooth setup for your displays and a successful trade exhibition.
A beautiful design can fail if the construction is poor. You must inspect how your sample was built and finished. This step in requesting samples reveals the manufacturer's skill and attention to detail. High-quality fabrication ensures your custom acrylic signs look professional and last through the entire exhibition.
Many custom displays are not made from a single piece of acrylic. Your supplier will often bond multiple pieces together to create complex shapes. You need to check the strength of these joints.
Gently apply firm pressure to any seams or bonded areas on your sample. The pieces should feel like a single, solid unit. You should not see any flexing or hear any creaking sounds. Look closely at the joint itself. A high-quality bond is perfectly clear and free of tiny air bubbles. Bubbles are a sign of a weak joint that could fail during the trade show.
Next, run your finger along all the edges of the acrylic. They should feel smooth and polished.
A flawless edge finish is essential for creating impressive signs that elevate your booth's aesthetic.
The printing on your acrylic signage is your brand's voice at the exhibition. You must ensure it is clear, durable, and accurate. Your first check is visual. Look for sharp text and vibrant, consistent colors. The image should not be blurry or pixelated.
Next, you must perform an adhesion test. This test checks if the printing will peel or flake off. Professionals use a method based on industry standards like ASTM F1842-97 to measure ink adhesion on plastic materials. You can perform a simple version of this test.
The Tape Test: A Simple Adhesion Check
- Press a piece of strong adhesive tape (like packing tape) firmly over a printed area of the custom acrylic signs.
- Rub the tape to ensure it has made full contact with the acrylic sign printing.
- Rip the tape off quickly.
- Inspect the tape. If any ink comes off, the printing has poor adhesion and will not survive the trade.
You also need to check how colors appear under different lights. The lighting in your office is different from the lighting at a trade show. This change can make colors on your signs look washed out.
Common causes for color shifting include:
Discuss these factors with your supplier to ensure your personalized acrylic signage looks great under the bright lights of the exhibition. This customization detail is vital for your booth.
Your custom acrylic signs often come with hardware like standoffs, screws, or mounting brackets. Flaws in these components can turn a quick setup into a major problem for your booth. You must test every piece of hardware that comes with your sample.
Make sure all pre-drilled holes are clean, correctly placed, and the right size. Test the fit by assembling the sample.
Poorly fitting hardware not only looks unprofessional but can also damage the acrylic. A hole that is too tight can cause the material to crack under pressure. This check ensures your final signage will be easy and safe to install, allowing you to focus on the trade event itself. Good hardware is a small detail that makes a big difference for your displays.
Event design trends are always changing. For 2025, you will see more open, immersive booth designs and dimensional graphics. Your acrylic signage must adapt to these new demands. You need to perform tests that ensure your custom signs can handle modern exhibition environments. These checks protect your business and budget from issues that arise with new trends.
Modern booth designs often use freestanding signs to create an open feel. These tall, custom acrylic signs look great but can be unstable if not made correctly. An unstable sign is a safety hazard at a busy trade exhibition. You must test the stability of your sample.
Place the freestanding signage sample on a flat floor. This is your "wobble test."
If your sample feels top-heavy or wobbly, the final product will be a risk at the trade. Discuss adding weight or a wider base with your supplier to improve the stability of the signs for your booth.
Many modern signs use bright LED lights. These lights generate heat. While acrylic is a durable material, high heat can cause problems. Standard acrylic materials begin to soften around 100°C (212°F). Continuous exposure to lower heat can still cause warping over time. This is a critical test for any backlit or illuminated acrylic signs.
Place your sample near a heat source, like a bright lamp, for a few hours. The acrylic should not bend or change shape. This simple test simulates the conditions of an all-day exhibition. Also, ask your supplier about using sustainable materials like recycled acrylic, which offer the same durability and performance. Good materials are key to a successful trade show display.
Technology is a huge part of today's events. Your custom acrylic signage might include interactive screens, tablets, or QR codes. This customization requires perfect fabrication for your business. You must test the fit of these tech elements.
Tech Tip: Always Have a Plan B Technology can fail. For any interactive acrylic signs, create a backup plan. This could be a simple printed graphic that can replace a screen or having extra power sources on hand. A good plan prevents a small tech issue from disrupting your entire booth.
If your sample has a cutout for a tablet or screen, get the actual device.
A poor fit looks unprofessional and can damage the acrylic or the device. Verifying the fit of your custom displays ensures your booth is ready for the trade and helps your business make a great impression. This check is vital for your budget and the success of your custom signage.
Use this digital checklist when requesting samples to make a quick, informed decision. It protects your budget and business. Event planners can save this on a phone to ensure all custom acrylic signs and acrylic signage are perfect for events. This is your final check for your booth before the big trade exhibition.
Your Go/No-Go Decision Checklist
Cast acrylic offers superior optical clarity. This makes your custom signs look more professional. The manufacturing process for this acrylic creates stronger, more durable materials. Your high-end acrylic signs will have a glass-like finish, which improves your booth's appearance and helps your business stand out.
You must perform the tape test. This simple check verifies the printing adhesion on your acrylic signs. Poor printing can ruin your signage. Good printing ensures your signs look great for your business. This test protects your investment in the acrylic signage for your booth.
You should perform a wobble test on all freestanding acrylic signs. A stable sign needs a wide, heavy base. This design prevents the signage from tipping over at a busy trade exhibition. Safety is crucial for your booth and your business. The right acrylic signs ensure a secure environment.
Yes, you can. Ask your supplier about recycled acrylic options. These materials offer the same durability and clarity for your custom signage. Choosing sustainability for your acrylic signs shows your company's commitment to the environment. This is a great choice for modern printing and booth design.